Special FM Stereo Decoder Circuit For Pulse Counting FM Receiver
This part of my site features a stereo decoder circuit suitable for both my pulse counting FM Receivers and other types of FM Tuner, such as the old valve type that incorporates a Foster Seeley or Ratio Detector. This particular stereo decoder IC, MC1310P was popular during the mid 1970s in music centres and for hi fi enthusiasts that wanted to convert there old mono tuners to stereo. Before this MC1310P IC was around, building a stereo decoder was a difficult task and was actually harder to set up and align then the FM Receiver itself, obvious because you had the 19KHZ and 38KHZ pot core coils to wind which required 1000s of turns of enamelled copper wire in the bargain. You also needed at least 5 valves or 10 transistors to get a decoder that really performed well. Many people have been led to believe that you just hook up the line output from an existing mono FM receiver to the decoder and hope for the best. This is one of the worst pitfalls to get into and I am going to do a brief explanation of how to avoid this. Picture 3 is a typical Foster Seeley FM discriminator found in old transistor portables and valve Hi FI tuners. The output filter capacitor C3 and the R3 are the De-Emphasis components required to receive mono reception. These components vary in value and in this particular discriminator it is set at a time rate of 50 microseconds for UK FM broadcasting. If you simply leave these components in and connect the stereo decoder, you will get very disappointing results because these components will severely distort the 19KHZ pilot tone and stereo signal components leading to poor separation. Picture 4 is the same Foster Seeley discriminator except the De-Emphasis components, R3 and C3 are not included. This later circuit should now be ok for a stereo conversion. Please always bear this in mind before attempting a stereo conversion on a old mono tuner. Picture 1 is a phase correction circuit designed for tuners that have a low IF response. In the case of the pulse counting receiver, this is needed for the simple reason. The Double Conversion Pulse Counting FM Superhet Receiver With 10.7 MHZ First IF Stage gets its De-Emphasis from the output RF bypass capacitor C28 on the discriminator. Removing this component or reducing its value will cause the receiver to become unstable or not work at all. RV1 on the phase correction circuit, is a simple audio attenuator to overcome this problem, as it widens the bandwidth to make stereo reception work properly and is only needed for the pulse counting tuner. RV2 and C1 is a parallel capacitor network connected in series with the input and the purpose of these components is to delay the stereo signal components relative to the 19KHZ pilot tone giving a separation of about 30db. Picture 2 is the suggested stereo decoder circuit which I will explain briefly. The TR1 BC109 transistor forms a input preamp designed for tuners that have a low output sensitivity and in the case of the pulse counting receiver, this is needed to overcome the attenuation of the output in the earlier stage to make stereo work properly. RV1 is the preamp gain control and is adjusted with trail and error, if signals are found to be overloading the preamp, preventing clear undistorted stereo reception. RV2 is the VCO voltage controlled oscillator tuning potentiometer and is adjusted in the anticlockwise direction until the stereo lamp lights. The stereo lamp can be any low current LED preferably 20 to 40 milliamps. It must be born in mind that you must not draw more then 100 milliamps from the LED output on this particular IC. NB There is to be an improved version of this circuit around late August which will involve filtering of the 19KHZ Pilot Tone and an output buffer stage which should hopefully improve the stability of this circuit when driving various types of audio amplifier which has been an issue with this present circuit.
Wiring and setting up the stereo decoder
1. Please refer to the wiring diagram in picture 5 making sure you follow the polarisation of the electrolytic capacitors, transistors and ICs very carefully. The 14 pin IC holder in the component list must be used for mounting the MC1310 decoder IC rather then soldering direct to the circuit board as this IC is very heat sensitive.
2. Connect the output of the pulse counting FM tuner demodulator to the input of the phase correction circuit, as shown in the diagram in picture 6.
3. Connect the output of the phase correction circuit to the multiplex input on the stereo decoder, as shown in the diagram of picture 6
4. Connect a stereo amplifier to the left and right outputs of the decoder. NB If you are connecting to a valve amplifier, it would be advisable to change the output coupling capacitors C10 and C11to 470nf 600V rating for safety reasons. Do not connect to a valve amplifier or FM tuner that incorporates a AC/DC live chassis type power supply unless you use an earthed isolation transformer or a serious electric shock hazard may exist. Many table radios of the 1950s and early sixties fall into this category, including the models made under the famous brand names of Philips and Bush. Latest update on this subject, Please read further. The new 3 watt stereo amplifier which can be found at the following link 3 Valve 3 Watt Stereo Amplifier already has high voltage polypropylene capacitors incorporated so you may in that case build this exciting circuit with no modifications. Also this new amplifier circuit works very well with this decoder circuit and incorporates a safe isolated chassis which is also properly earthed with no live transformerless techniques.
5. Hook up a suitable 9 Volt power supply, preferably independent of the receiver power supply as this unit draws a current of about 40 milliamps with the stereo LED lit.
6. Turn on the FM tuner and the stereo decoder
7. Tune in a reasonably strong FM broadcast station that is broadcasting some light music such as Radio 2 or Radio 3 if your interests are classical music.
8. Advance RV1 on the phase correction circuit anticlockwise at full resistance.
9. Advance RV1, the preamp sensitivity control on the decoder, clockwise until you are receiving a undistorted strong signal.
10. If the LED is not lit, advance RV2 the VCO control anticlockwise until the LED comes on. If this is so proceed to step 11.
11. Although you may think you are now receiving a crystal clear stereo broadcast, the separation may be very poor until you have aligned the phase correction circuit properly. Advance RV1 slowly clockwise around midway or to a point where you do not attenuate the signal to low. Listen carefully in both speakers, making a note of the separation affect. If the separation seems very poor, advance the RV2 phase control anticlockwise at full resistance until separation improves.
12. If stereo sounds weak with background hiss, try improving on your antenna system. The directional 5 element beam is the best antenna to use then these so called rod or unidirectional type for reliable stereo reception.
13. If you are lucky enough to own one of these FM tunecast gadgets designed to play MP3s on the car stereo, this will make the tuning of the phase correction circuit even more easier as you can broadcast some of your own music that you are familiar with. For instance, If you are a middle aged 60s music fan of pop groups such as The Fab 4 or the Stones, the voices are broadcast in one channel and the acoustic instruments in the other which will make tuning of the separation very precise.
14. Please refer by clicking on the following link Components List For Stereo Decoder for the full list of components. I wish you all, Happy FM Stereo Listening. Also click on the following link Single Conversion 6 Transistor 10.7 MHZ Pulse Counting Receiver, Designed For Stereo FM Reception which features a new receiver, designed specially for this decoder circuit and gives very good performance regarding maximum stereo separation.
Links to other pages within this site
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Site Map Of All My Webpages And Favourite Valve Radio Related Links